Automation NotebookLearning Resources

Issue 52, 2024

AutomationDirect has a long history of providing high quality industrial automation technology at affordable prices through the convenience of e-commerce. But their company is not just an online catalog retailer of controllers, HMIs, components, instrumentation, wiring solutions, and the like. The AutomationDirect website
provides a resource for engineers, offering product comparisons, training, technical support, system integration services, application stories, cybersecurity recommendations, and more. Much of this information is captured in the company newsletter, which provides product updates and helpful technology tips. But, as a service-oriented organization, AutomationDirect is always finding new ways to deliver additional value to its customers.


For example, in June 2004, the newsletters evolved into a quarterly magazine called Automation NOTEBOOK. You can see a mockup of the original cover below, including the tagline: “Your guide to practical products, technologies, and applications,” a fitting description that stands the test of time. NOTEBOOK eventually moved to a digital-only format. Now, in celebration of a significant milestone, we are relaunching the print magazine 20 years—almost to the date—after the inaugural print issue was first published. The mission is still the same, but we are approaching the next generation of NOTEBOOK with in-depth reporting on the
issues that matter the most to you. In this “refreshed” print edition, AutomationDirect cybersecurity manager Tim Wheeler explores zero-trust defense for securing industrial control system architectures. Turn to page 10 to read about the emerging threats, the evolving cybersecurity frameworks, and best practices that will keep the bad actors at bay. A second feature by contributing writer Kristin Lewotsky takes us through the evolution of the human machine interface (HMI). Pulled from multiple interviews with subject matter experts, Lewotsky has crafted an insightful article that outlines the current — and future — elements
of HMI functionality and the impact on operations. Turn to page 16 to learn more. Coincidentally, HMI was a key story in the June 2004 issue of NOTEBOOK, as well, so it will be interesting to seehow two decades have changed this vital technology!

In addition, you’ll find application articles on motion control and I/O, a customer story from Dickerson Custom Trucks on how the big rig custom shop uses PLCs and HMIs to control specialty lighting, and another article on the brilliant use of AutomationDirect products for artistic expression (see Adversity Inspires Kinetic Art Automation, page 6). Of course, there’s much more to explore here, so please take some time to read the latest issue and tell us what you think. We welcome your feedback and story suggestions for the fall issue, which is due out in November!

In this issue of the Automation Notebook…

Application StoriesIssue 52, 2024Notebook IssuePLC

Big Rig Custom Shop Accelerates Automation into the Passing Lane

Modern PLCs and HMIs have empowered a big rig customization shop to create increasingly sophisticated automated lighting effects for their customers. Byline: Dustin Dickerson, Dickerson Custom Trucks “Less is more” and “function over form” are phrases often associated with the design of objects—anything from office supplies up to buildings or larger—to promote a concept of…
Issue 52, 2024Notebook Issue

Zero Trust — Your Best Industrial Cybersecurity Defense

Protecting control systems from bad actors requires a holistic approach that includes technology, standards, and most importantly, a “never trust, always verify” attitude. By Tim Wheeler, Cybersecurity Manager, Automation Direct Industrial enterprises worldwide face ever greater numbers of cyberthreats, especially from malware and ransomware. According to global data and business intelligence platform Statista, last year,…
Issue 52, 2024Notebook IssueOperator InterfaceProduct

The Evolution of the Human Machine Interface

From high resolution graphics to more interconnectivity and mobility, the HMI has become instrumental to plant productivity. Around 40 years ago, operator interfaces on the factory floor consisted of manual push buttons, switches, and dials. More sophisticated versions might incorporate a few indicator lights that could flash or change color to communicate alerts sent by…
Business NotesIssue 52, 2024Notebook Issue

AutomationDirect Customers Appreciate Variety and Value

Ordering and receiving components for an industrial automation application can prove challenging at times. Many suppliers complicate the process by hiding list prices or determining what your “special” price should be, and simply getting a quote can take hours or days. Parts may be out of stock or saddled with extraordinary lead times. AutomationDirect offers…
CommunicationsIssue 52, 2024Notebook IssueProductProgrammable Control

Investigating Smarter I/O Options

IO-Link modules, sensors, and other automation field devices help designers architect intelligent and cost-effective digital solutions so they can easily connect with industrial edge data for monitoring and controlling equipment. Byline: Kevin Kakascik and Chris Kregoski, AutomationDirect Traditional hardwired input/output (I/O) works well for monitoring and controlling sensors, actuators, and other field-installed devices associated with…
Issue 52, 2024Notebook Issue

Motion Control for the Many

Recent advances in micro-PLCs that support integrated motion, and also drive/controller devices, make it possible to take advantage of high-performance servo motor motion control without breaking the bank. By Chip McDaniel and Joe Kimbrell, AutomationDirect Servo motor motion control is a mainstay for many types of machinery and equipment. For example, this technology can be…
AutomationDirect SpotlightIssue 52, 2024Notebook IssueStudent SpotlightStudent Spotlight

Adversity Inspires Kinetic Art Automation

Kinetic art is a medium that incorporates movement and motion into physical objects. If you have ever considered automation to be more of an art than a science, this robotic sculpture is must-see. Byline: NGC Karen With a career focusing on mechanical engineering roles for medical devices, I have not followed a traditional artist’s trajectory….
Issue 52, 2024NewsPress ReleasesPress Releases

Productivity1000 and Productivity2000 Relay & TTL Modules from AutomationDirect

May 22, 2024 – AutomationDirect has added new discrete and relay I/O expansion modules to the Productivity PLC family. For the Productivity1000 PLC series, a 4-channel, high current relay output module is now available. This module provides up to 7A/point for both DC and AC control circuits and features four Form C (normally open/normally closed)…
Issue 52, 2024NewsPress ReleasesPress Releases

LS Electric XGB PLC Remote I/O Modules from AutomationDirect

May 22, 2024 – AutomationDirect has added several new additions to the powerful LS Electric XGB PLC series. For discrete (ON/OFF) monitoring and control, a new lower-cost 24 VDC 8-point input module, 8-point 12-24 VDC sinking and sourcing output modules, an 8-point relay module with Form A contacts, and a 16-point combination discrete input/relay output…
Issue 52, 2024NewsPress ReleasesPress Releases

Endress+Hauser Ceraphant Series Digital Pressure Sensors from AutomationDirect

May 15, 2024 – AutomationDirect has added Endress+Hauser Ceraphant series digital pressure transmitters featuring a compact stainless steel construction, a 4-digit LCD display, and IO-Link compatibility for easy setup, integration, and on-the-fly configuration changes. Ceraphant PTP31B series digital pressure transmitters offer dual 1/2” NPT male / 1/4” NPT female process connections and are available in…
Issue 52, 2024NewsPress ReleasesPress Releases

Metal Work Series 70 Valves from AutomationDirect

May 8, 2024 – AutomationDirect has added Metal Work Series 70 valves to their Valves and Pneumatic Components categories. Metal Work is a trusted name in pneumatics and several new valve types are available, including toggle and axial lever manual valves, push-pull manual valves, mechanically operated air valves (mechanical limit switch valves), pushbutton air valves,…
Issue 52, 2024NewsPress ReleasesPress Releases

ifm efector Barcode Scanners, Cameras, and Vision Sensors from AutomationDirect

May 1, 2024 – AutomationDirect has added machine-mountable barcode scanners, 2D cameras, and 3D vision sensors from ifm efector to their Barcode/RFID/Vision category. Machine-mountable barcode scanners can read popular industrial 1D and 2D codes such as Code 128, Code 39, QR codes, and many more. They are excellent for applications requiring machine mounting, conveyor mounting,…
Issue 52, 2024NewsPress ReleasesPress Releases

More WAGO Pro2 Series Power Supplies from AutomationDirect

April 10, 2024 – AutomationDirect has added more power output options to their selection of WAGO Pro2 series performance power supplies. The new additions include 12 VDC single-phase power supplies with 120 or 180W outputs, 24 VDC three-phase power supplies with 120 or 240W outputs, and 48 VDC single- and three-phase power supplies with outputs…
Automation NotebookIssue 52, 2024Learning Resources

Brain Teasers Answers

Check out the answers to Brain Teasers from Automation Notebook below: Qualified Distributions Answer Starting with the lead electrician, the starting (and ending) lug quantities must have been 12,10,8,6,4,2,0. To reason this though, start with the last electrician – they must be left with 0 lugs, because the last redistribution is for THAT last electrician…
AutomationDirect SpotlightIssue 52, 2024Student SpotlightStudent Spotlight

Harnessing the Power of Play: Engaging PLC Students with a Vehicle Simulator

Students in Belleville, Ontario, Canada, have found a way to combine their passion for video games with the industrial controls coursework they are studying at the Centennial Secondary School. The team  of 11th  and 12th year students was guided by their instructor; John Harpell, an electronics and automation controls veteran with thirty years of experience….