The automation and electrical system on a large, 82-year-old cylinder honing machine was replaced with a variety of AutomationDirect hardware to improve cycle time, safety and quality. Andrew Marks, Maintenance Foreman and Master Electrician at Exline Leasing Inc., wrote an article for the January 2019 issue of Control Design magazine, titled Honing in on Machine ... Read More
The University of North Carolina (UNC) at Chapel Hill spends almost $1 billion on research annually, ranking eighth among universities in the U.S. However, it was spending too much money and time supporting an existing temperature chamber control system.
When a highly flammable, toxic and corrosive gas delivery system for semiconductor production tools became unreliable, Headway Technologies contracted with system integrator KCC Software for the needed upgrades. KCC Software’s experience and expertise led to the successful replacement of a failing automation system with a new automatic gas control (AGC) system.
For quick and secure access to production and process data, a PC-based supervisory control and data acquisition (SCADA) system is often the best solution. Whether upstream, midstream or downstream in the process, data can be collected by the SCADA system using a variety of built-in tools. Once collected from controllers and smart devices, the data ... Read More
Colorado Mountain College’s Applied Engineering Technician Program partnered with AutomationDirect to provide their students with real-world experience using state-of-the-art automation technology. Working with AutomationDirect controllers, the CMC students apply what they’ve learned in the classroom to real equipment used in process control applications. The following excerpt from the CMC campus newsletter explains the opportunities further…
When wandering the plant floor, keep an eye out for energy wasting machines. Those running conveyors, rattling pumps and hissing air lines on idle equipment not only raise the decibel level in the plant—they also waste energy. With proper monitoring and analysis, machine energy use can be optimized, and these energy saving measures will also improve ... Read More
In the aerospace industry, any substance that is foreign to the aircraft engine and could potentially cause damage is known as FOD (foreign object debris). FOD costs the industry 4 billion dollars per year on average. Some of the most common causes of FOD damage are the tools required to build or maintain the engine. ... Read More
Almost 14 years ago, I converted the controls in my 80KW hydro electric plant, located in the mountains of western North Carolina, from custom micro-controller cards I developed while at Georgia Tech to the DirectLOGIC DL205 PLC with a D2-260 CPU. In 2013, it was time to make some upgrades to the plant by adding ... Read More
A student team, lead by Donald Ruffatto, from the Illinois Institute of Technology (IIT) SAE International chapter contacted AutomationDirect in late 2011, asking detailed questions about our Productivity3000 Programmable Automation Controller (PAC). They were planning to use it to control an electric car that they were building for the Formula Hybrid International Competition, hosted by ... Read More