User-defined instructions are flexible and reusable blocks of code, useful for simplifying and speeding logic development. Programmable logic controllers (PLCs), prized for their ruggedness and real-time performance, have formed the industrial automation backbone of operational technology (OT) systems since the late 1960s. While traditional PLC programming methods were historically less sophisticated than solutions developed for…
A wastewater treatment utility is moving away from aging control hardware by replacing specialized components with easy-to-use programmable logic controllers. Like many small utilities throughout the country, the Harvest-Monrovia Water & Sewer Authority in Alabama was faced with supporting an aging mix of control technologies. Wesley Benefield of RTUDirect wrote this article for Automation.com April…
The AutomationDirect BRX PLC incorporates capabilities essential for this software services company to create a reliable SCADA solution tailored for municipalities. Massive metropolises and humble hamlets both depend on reliable water and wastewater treatment facilities. In the United States, some estimates indicate that relatively few large systems may serve about 80% of the population, while…
Headless HMIs slash costs, simplify installation, and unlock creative display options ranging from handheld tablets to wall-mounted scoreboards. By Bobby Thornton, AutomationDirect On a traditional factory floor, operators usually monitor and control equipment using classic panel-mounted touchscreen human-machine interfaces (HMIs). But to meet the demands of a modern facility, designers need technologies to more effectively…
For decades, the HMI took the form of a panel-mount device at the machine or on the front of the cabinet. It was a natural fit for the era in which most factories, plants, and facilities were populated by discrete equipment, controlled locally. As facility design and usage models have changed, however, users seek the…
The recent introduction of user defined instructions in AutomationDirect PLCs provides another tool for accelerating PLC and HMI development. By Tim Ensminger, AutomationDirect Many industrial automation products and practices have been developed as more robust versions of commercial-grade technologies. As microprocessors, memory, and communications hardware and software have evolved throughout the information technology (IT) world,…
After running for decades on its original electro-hydraulic drive, Timber Lake Playhouse’s revolving stage system received significant behind-the-scenes AutomationDirect upgrades in 2007 and 2025. By Ryan Poethke, ShowFab Timber Lake Playhouse (TLP), adjacent to its namesake body of water and surrounded by woods and acres of farmland beyond, has been operating as a professional, non-profit…
What is a circuit protection? Industrial circuit protection is a foundational element of every electrical and control system. Whether a panel powers PLCs, sensors, motor starters, or VFDs, each circuit must be safeguarded against overloads, short circuits, and other fault conditions that can damage equipment or put personnel at risk. Proper overcurrent protection ensures that…
Industrial motion control is used to operate a variety of apparatuses, including gripping, transporting, and moving mechanisms on small machines, plus multi-axis robotics, large web handling systems, and much more. This overview explains the key concepts of motion control systems. In an industrial automation context, the term “motion control” usually refers to using an electric…
When a plant’s main control panel went up in flames, it wasn’t a lightning strike or a voltage surge that caused the damage. The root cause was far more preventable and far more common: an undersized circuit protection device that couldn’t handle the available fault current. The result was catastrophic. The customer lost the entire…











