Cooking Up a Partnership
Application StoriesCommunicationsEnclosures & AccessoriesHMIOperator InterfacePLCProductProgrammable Control

Cooking Up a Partnership

A system integrator supports their food processing client, implementing industrial automation technologies for a mix of OEM equipment and systems throughout the facility. By Jordan Hulsey, Caldwell Electrical Contractors, Inc. With busy lives and schedules often bursting at the seams, ready-to-eat (RTE) food has become a convenience that many indulge in—and some may even rely…
Dedicated Devices versus a PLC for PID Loop Control
ProductProgrammable Control

Dedicated Devices versus a PLC for PID Loop Control

Closed-loop PID control is indispensable for a myriad of automation applications, and designers need to know the options for implementing PID using either dedicated devices or automation controllers. Automated regulatory control of characteristics like flow, level, pressure, temperature, and many other types of analog values is essential for countless types of machinery, processing equipment, and…
OEM Standardizes on AutomationDirect HMIs, Realizes Benefits
Operator InterfaceProduct

OEM Standardizes on AutomationDirect HMIs, Realizes Benefits

This OEM systems integrator has standardized on a common touchscreen user interface, improving their ability to create automated equipment for their clients. While automated equipment ideally runs itself, there remains a need for humans to interact with machinery for setup, monitoring, troubleshooting, and more. This role was once fulfilled by buttons, switches, lights, and the…
Demystifying Motion Control
Content CollectionsMotion ControlProduct

Demystifying Motion Control

Anyone who has ever observed a modern factory in action, whether in person or perhaps via an episode of the “How It’s Made” documentary television series, is aware of just how impressive machine automation can be. This is especially the case when witnessing robotic arms and other machine motion control, as mechanical apparatus and payloads…
Automating an Animatronic Robot
Application StoriesHMIOperator InterfacePLCProductProgrammable Control

Automating an Animatronic Robot

This home-built robot was created with industrial-grade automation technologies, providing a unique platform for learning career-enhancing skills. Inspired by science fiction movies featuring robots like R2-D2 and WALL-E, Justin Flynn, a controls engineer, embarked on a journey to build a personal animatronic robot named Hubert Evolution 2 (HEV2), reminiscent of Johnny 5 from the 1986…
Automated Robotic Welding Cuts Production Time by Over 90%
Application StoriesHMIMotion ControlOperator InterfacePLCPneumaticsProductProgrammable ControlSafety

Automated Robotic Welding Cuts Production Time by Over 90%

A manufacturing company teamed up with a systems integration firm to significantly accelerate an infrastructure project by integrating a robotic welder with precision motion control, intelligent safety systems, and other advanced automation components. Tasked with producing over three miles of steel fencing in just 90 weeks, a leading steel fabrication company knew it needed to…
What are Industrial Automation Pilot Devices (Pushbuttons, Selector Switches, Indicating Lights, and More)?
Control & Signaling Devices

What are Industrial Automation Pilot Devices (Pushbuttons, Selector Switches, Indicating Lights, and More)?

Pilot devices are essential operator interface components for most automated equipment and processes. As the industrial age dawned, machinery and equipment were controlled manually by operators pulling levers, turning hand cranks, and making similar actions and adjustments as they saw fit. Industry 1.0 was powered by water and steam, 2.0 relied on electricity and added…
It's Time to Have A Talk About Safety
Content CollectionsProductSafety

It's Time to Have A Talk About Safety

I remember physical education from elementary school back in the 1980s. Phys ed was always a treat as I got to get out of our regular classes and do something besides sit in a classroom. It was almost as if I had a bonus recess that day. Now, that was until third grade when my…
Efficiently Updating Pump Stations
Application StoriesIssue 55, 2025Notebook IssueOperator InterfacePLCProduct

Efficiently Updating Pump Stations

Because industrial automation systems often remain in service for decades, it is important to select a hardware/software supplier and integration specialist familiar with performing incremental updates as needed. By: Randy Ames, Ames Electrical Consulting, Inc. Repair or replace: a conundrum familiar to owners of appliances, consumer electronics, cars, homes, and also industrial processing facilities. For…
Outfitting Your Panel Shop to be Safe and Efficient
+Tech TopicsHand Tools &Test EquipmentIssue 55, 2025Learning ResourcesNotebook IssueProductTech Thread

Outfitting Your Panel Shop to be Safe and Efficient

AutomationDirect has created an extensive portfolio of professional-grade control panel products, tools, and test equipment, all readily available at reasonable cost so that shops can equip their technicians to deliver high-quality results. By Zach Ganster, AutomationDirect The “good/better/best” concept is familiar to most people. When it comes to obtaining anything we use in our daily…