AutomationDirect has created an extensive portfolio of professional-grade control panel products, tools, and test equipment, all readily available at reasonable cost so that shops can equip their technicians to deliver high-quality results. By Zach Ganster, AutomationDirect The “good/better/best” concept is familiar to most people. When it comes to obtaining anything we use in our daily…
By Travis Morris, Safety Administrator, AutomationDirect As we recognize National Safety Month this June 2025, it’s the perfect time to reflect on how industrial safety has evolved alongside technological advancement. At AutomationDirect, we’ve seen firsthand how the safety landscape in manufacturing and logistics continues to advance rapidly, creating both new challenges and unprecedented opportunities for…
By: Larry Reynolds, AutomationDirect Safety systems play a crucial role in industrial equipment, protecting personnel, guarding against machine damage, and minimizing unscheduled downtime. To make a machine totally safe, we could build a wall around it, cut the power, send staff home, and lock the doors after them. That approach isn’t particularly practical, however. Instead,…
Node-RED is a visual programming tool for connecting physical hardware devices, APIs, and online services together as part of the Internet of Things. It was originally developed by the IBM Emerging Technology Services team and is now a part of the OpenJS Foundation. Node-RED’s low-code, drag-and-drop interface makes it easy to create complex data flows…
Complex high-frequency signaling challenges, for both existing and new applications, can be solved using signal conditioners. Frequency signal conditioners—designed to handle high-frequency pulse signals from sensors and convert them into other useful automation signals—are an important industrial automation design component for both new and retrofit applications. High-frequency pulses may be generated from a proximity sensor…
By: Andrew Waugh Sensors play essential roles in the modern production environment, capturing data on position, speed, proximity, pressure, temperature, level, flow, current, voltage, and more. There is such a wide variety of sensors on the market that finding the right device for your application can seem overwhelming. It doesn’t have to be. The goal…
In this article, we explore the transformative impact of low-code/no-code PLC programming in industrial automation with Tim Shippy, a veteran AutomationDirect Product Engineer. With a wealth of experience spanning decades in industrial and enterprise software development, Tim has been at the forefront of integrating industrial systems with enterprise connectivity. His expertise in both traditional and…
By: Joshua Draa and Larry Reynolds, Automation Direct Safety is an essential aspect of machine design and operation, protecting personnel, guarding against equipment damage, and maximizing productivity. The purpose of a safety system is to bring a machine to a known safe state as quickly as possible after a safety sensor detects a hazardous condition…
The right mix of automation elements is crucial for creating a consistent process yielding high-quality donuts and baked goods. By Roger Dyer, Mel-O-Cream Donuts International Mel-O-Cream, a commercial bakery in Springfield, IL, has been baking and perfecting donuts since 1932. From measuring precise ingredient amounts and maintaining a consistent mixing process, to ensuring uniform dough…
Modern PLCs and HMIs make it easy to implement extensive data connectivity and analytics. By: Damon Purvis, AutomationDirect Modern consumers are increasingly familiar with tailored experiences, abundant information, and generally getting things “their way.” Those working in the industrial manufacturing and automation sectors, on the other hand, have not always enjoyed such flexibility. Fortunately, hardware…