Unmanaged+ industrial Ethernet switches apply key IT technologies—including VLANs, QoS, IGMP snooping, and more—in easily deployed OT-friendly hardware, all without any required complex management. Today’s manufacturers are pursuing data analytics, AI-driven optimization, remote support, and enterprise-wide visibility, which means that their operational technology (OT) networks can no longer remain isolated from information technology (IT) systems….
Modern servo and stepper motors and drives—combined with innovations in controllers, communications, and software—have simplified motion control integration and multiplied the possibilities for applying these technologies. By Joe Kimbrell, AutomationDirect Early motion control applications developed a (mostly) well-deserved reputation for requiring costly and esoteric components and technologies that are complex to design, install, configure, and…
Automating livestock feed mixing in an accessible way provides the ideal solution for dairy farmers. By Miles Brake, W.G. Dairy Supply, Inc. W. G. Dairy Supply, Inc. (W.G. Dairy) is an innovative equipment and services supplier in the agricultural space. A portfolio of mechanical and automated equipment, and the company’s ability to provide additional automation…
An automation upgrade allowed a professional summer stock theatre company to integrate its lighting systems, improving control while simplifying operations. By Ryan Poethke, ShowFab In the theatre, lighting sets the stage—creating an atmosphere and evoking mood even before the actors appear. Behind the scenes, however, there is far more than meets the eye: a fascinating…
User-defined instructions are flexible and reusable blocks of code, useful for simplifying and speeding logic development. Programmable logic controllers (PLCs), prized for their ruggedness and real-time performance, have formed the industrial automation backbone of operational technology (OT) systems since the late 1960s. While traditional PLC programming methods were historically less sophisticated than solutions developed for…
A wastewater treatment utility is moving away from aging control hardware by replacing specialized components with easy-to-use programmable logic controllers. Like many small utilities throughout the country, the Harvest-Monrovia Water & Sewer Authority in Alabama was faced with supporting an aging mix of control technologies. Wesley Benefield of RTUDirect wrote this article for Automation.com April…
The AutomationDirect BRX PLC incorporates capabilities essential for this software services company to create a reliable SCADA solution tailored for municipalities. Massive metropolises and humble hamlets both depend on reliable water and wastewater treatment facilities. In the United States, some estimates indicate that relatively few large systems may serve about 80% of the population, while…
Headless HMIs slash costs, simplify installation, and unlock creative display options ranging from handheld tablets to wall-mounted scoreboards. By Bobby Thornton, AutomationDirect On a traditional factory floor, operators usually monitor and control equipment using classic panel-mounted touchscreen human-machine interfaces (HMIs). But to meet the demands of a modern facility, designers need technologies to more effectively…
For decades, the HMI took the form of a panel-mount device at the machine or on the front of the cabinet. It was a natural fit for the era in which most factories, plants, and facilities were populated by discrete equipment, controlled locally. As facility design and usage models have changed, however, users seek the…
The recent introduction of user defined instructions in AutomationDirect PLCs provides another tool for accelerating PLC and HMI development. By Tim Ensminger, AutomationDirect Many industrial automation products and practices have been developed as more robust versions of commercial-grade technologies. As microprocessors, memory, and communications hardware and software have evolved throughout the information technology (IT) world,…











