Build Better Machines Faster Using Today’s Enhanced Motion Controllers and PLCs
Issue 53, 2024Motion ControlNotebook IssueProductProgrammable Control

Build Better Machines Faster Using Today’s Enhanced Motion Controllers and PLCs

Process-enabled motion controllers and motion-enabled PLCs give OEMs the flexibility to optimize design and performance. By: Kevin McClelion and Joe Scoccimaro, AutomationDirect There was a time when designing machines that included motion control followed a standard architecture. The PLC handled basic machine control and a dedicated motion controller managed the motion axes. Today, the trend…
Automating a Luxury Bus
Application StoriesDistribution/LogisticsHMIIndustryOperator InterfacePLCProductProgrammable Control

Automating a Luxury Bus

Industrial automation products are useful for much more than traditional applications, as PLCs and HMIs can be used in all sorts of unique commercial markets. Byline: Mark McHenry, Systems & Controls Other than being large and generally rectangular-shaped, a modern custom bus—the type frequented by touring music stars, mobile multi-millionaires, and campaigning politicians—bears little resemblance…
Enhancing Automation System Performance with the EtherCAT Protocol
Issue 53, 2024Motion ControlNotebook IssueProductProgrammable Control

Enhancing Automation System Performance with the EtherCAT Protocol

The EtherCAT protocol is a high-performance and cost-effective Ethernet networking technology, providing a versatile solution when EtherNet/IP and PROFINET simply aren’t fast enough. By Joe Kimbrell, AutomationDirect Ethernet rapidly expanded into and throughout commercial information technology (IT) networking connectivity environments beginning in the 1980s, and it has experienced rapid performance advancements and adoption since then…
What is an Encoder?
Discrete SensingIssue 53, 2024Motion ControlNotebook IssueProcess Sensing & ControlProduct

What is an Encoder?

For determining the precise motion of industrial machinery and equipment elements, or servo motors, encoders provide a high-performance solution—but only if they are specified properly. By Joe Kimbrell, AutomationDirect Mechanical movement generated on automated machinery and equipment almost always needs to be monitored by sensors to provide a robust motion control solution. This is especially…
Turning Up the Heat on a Balky Boiler
Application StoriesHMIOperator InterfacePLCProductProgrammable Control

Turning Up the Heat on a Balky Boiler

Applying commercial off-the-shelf automation products can provide the most capable and supportable solution for end users trapped with underperforming automation systems, as with this application. By: Aaron Stahl and Edward Stahl, Spring Valley Electric Worldwide, there are countless examples of businesses forced to work inefficiently because they are using equipment which is automated by systems…
Automating Escape Room Experiences
Application StoriesHMIOperator InterfacePLCProductProgrammable Control

Automating Escape Room Experiences

Industrial automation products can also be applied to unique applications, like the advanced control needed for a sophisticated escape room. Escape rooms are immersive adventure games where players solve puzzles to break out from a themed environment within a set time. While seemingly unrelated to industrial automation, a systems integrator (SI) leveraged expertise gained from…
Continuous/Analog Level Measurement
Discrete SensingProduct

Continuous/Analog Level Measurement

Here are some of the typical continuous/analog level measurement methods, with a summary of their strengths and weaknesses: Ultrasonic level sensors: These are generally installed at the top of a vessel looking down into the product. They generate a periodic ultrasonic sound impulse and measure the echo’s return time to determine the distance to the…
Discrete Level Detection
Discrete SensingProduct

Discrete Level Detection

Here are some of the typical discrete level detection methods, with a summary of their strengths and weaknesses: Float level switches : These simple devices provide an on or off signal as a liquid moves up or down. Some travel along a guide rod, while others just bob up or down on a cable, and either…
What is Level Sensing?
Discrete SensingProduct

What is Level Sensing?

Detecting the level of a product or liquid in a vessel is required for many machinery and process applications, so designers need a working understanding of the available technologies and best practices. Manufacturing and processing equipment automation systems often need to detect the presence/absence, or even the exact level, of a material in a bin,…
What are Single- and Three-Phase AC Motors?
AC Motors and ControlsMotor ControlsMotorsProduct

What are Single- and Three-Phase AC Motors?

Because AC motors are essential workhorses for industry, designers need to understand their applications to make detailed selections, such as single-phase or three-phase styles. Electric motors are a fundamental force for creating powered motion in any type of equipment. Initially developed in the 1800’s and refined significantly over the years, electric motors are now available…