By: Andrew Waugh Sensors play essential roles in the modern production environment, capturing data on position, speed, proximity, pressure, temperature, level, flow, current, voltage, and more. There is such a wide variety of sensors on the market that finding the right device for your application can seem overwhelming. It doesn’t have to be. The goal…
In this article, we explore the transformative impact of low-code/no-code PLC programming in industrial automation with Tim Shippy, a veteran AutomationDirect Product Engineer. With a wealth of experience spanning decades in industrial and enterprise software development, Tim has been at the forefront of integrating industrial systems with enterprise connectivity. His expertise in both traditional and…
By: Joshua Draa and Larry Reynolds, Automation Direct Safety is an essential aspect of machine design and operation, protecting personnel, guarding against equipment damage, and maximizing productivity. The purpose of a safety system is to bring a machine to a known safe state as quickly as possible after a safety sensor detects a hazardous condition…
The right mix of automation elements is crucial for creating a consistent process yielding high-quality donuts and baked goods. By Roger Dyer, Mel-O-Cream Donuts International Mel-O-Cream, a commercial bakery in Springfield, IL, has been baking and perfecting donuts since 1932. From measuring precise ingredient amounts and maintaining a consistent mixing process, to ensuring uniform dough…
Modern PLCs and HMIs make it easy to implement extensive data connectivity and analytics. By: Damon Purvis, AutomationDirect Modern consumers are increasingly familiar with tailored experiences, abundant information, and generally getting things “their way.” Those working in the industrial manufacturing and automation sectors, on the other hand, have not always enjoyed such flexibility. Fortunately, hardware…
Applying the right barcode, RFID, and vision technologies addresses the increasing demand for data-driven manufacturing, improved quality control, and compliance with track-and-trace requirements. By Larry Reynolds, AutomationDirect Automation systems routinely use a variety of sensors to detect the position, motion, weight, and many other physical characteristics of products and other targets. This type of monitoring…
Servo motors and drives use feedback to provide accurate position, speed, and acceleration control, making them ideal for demanding machinery and robotics applications. By Chip McDaniel, AutomationDirect Servo motor systems are a high-performance motion control technology, able to execute complex motion profiles while delivering high torque output, beyond the capabilities of typical direct current (DC)…
Process-enabled motion controllers and motion-enabled PLCs give OEMs the flexibility to optimize design and performance. By: Kevin McClelion and Joe Scoccimaro, AutomationDirect There was a time when designing machines that included motion control followed a standard architecture. The PLC handled basic machine control and a dedicated motion controller managed the motion axes. Today, the trend…
Application StoriesDistribution/LogisticsHMIIndustryOperator InterfacePLCProductProgrammable Control
Automating a Luxury Bus
Industrial automation products are useful for much more than traditional applications, as PLCs and HMIs can be used in all sorts of unique commercial markets. Byline: Mark McHenry, Systems & Controls Other than being large and generally rectangular-shaped, a modern custom bus—the type frequented by touring music stars, mobile multi-millionaires, and campaigning politicians—bears little resemblance…
The EtherCAT protocol is a high-performance and cost-effective Ethernet networking technology, providing a versatile solution when EtherNet/IP and PROFINET simply aren’t fast enough. By Joe Kimbrell, AutomationDirect Ethernet rapidly expanded into and throughout commercial information technology (IT) networking connectivity environments beginning in the 1980s, and it has experienced rapid performance advancements and adoption since then…