This electrical contractor relied on AutomationDirect PLC and HMI hardware and software to rapidly rip-and-replace the controls on a failing rock crusher. Equipment used in rock quarrying operations is subjected to extremes of dirt, vibration, heat, and more, pressing mechanical and electrical systems to the limit. When the crushing equipment legacy automation at one site…
Solar thermal installations need advanced control systems to optimize energy harvesting, storage, and distribution at remote mining operations. For certain applications in the right geographic areas, solar thermal can be a cost effective and low carbon way to supply large-scale heat energy. Flemming Jørgensen, of Jorgensen Thermal solutions, supplies these systems, and he needed to…
To improve performance and reliability, this grain blending company knew it needed to upgrade its homebrew controls to a modern control system platform. Many small- and mid-sized manufacturing operations have some degree of automated equipment, but lack the in-house skill to perform upgrades and capital projects. Ethan Taylor founded Taylor Controls to help this market…
By partnering with a local systems integrator and using AutomationDirect products, this machine shop enhanced its capabilities, allowing it to deliver the services required by its customers. Throughout the country, networks of small businesses—including machine shops and systems integrators (SIs)—innovate and integrate to deliver successful projects. One example is a collaboration between Stephens Machine and…
A truck customization shop expanded their capabilities by offering AutomationDirect PLCs and HMIs to control expansive on-vehicle lighting displays. Just as many car owners like to customize their rides, there is a growing convoy of truck operators who like to do the same as a personal and promotional statement. Dickerson Custom Trucks has been catering…
ApplicationApplication StoriesFood and BeverageHMIIndustryIssue 51 2024Machine ControlOperator InterfacePLCProductProgrammable Control
In-House Automation Focuses on People, Plant, and Profit
A cheese manufacturer developed in-house automation capabilities to keep legacy equipment running and responsively adjust to production demands. Many companies rely on external firms for automation upgrades and changes, and this works well for countless applications. But Pacific Cheese Company faced a dual challenge of maintaining and improving manual and legacy systems, while at the…
These University of Colorado—Colorado Springs students performed their capstone design project by using AutomationDirect products to optimize operations for a master distiller. A team of electrical and computer engineering students at the University of Colorado—Colorado Springs (UCCS) got a flavor of industrial automation and the taste of success as they designed and tested an automated…
Many types of legacy equipment can last for decades from a mechanical standpoint, but periodic digital upgrades are necessary to keep these systems running efficiently. A significant amount of machinery used in manufacturing industries is built using electromechanical components that can be readily repaired or replaced to keep capital equipment in service for many decades….
Manufacturers are finding they can rapidly and flexibly adapt to changing production needs by engaging in-house personnel to deploy automation solutions. Automation is essential for improving productivity and quality, but many manufacturers serve markets where production volumes and product options vary drastically. As a senior maintenance and integration supervisor at Keytronic, Jose Luis Rodriguez Persona…
This company is using modern PLCs and HMIs to revamp existing agricultural equipment automation systems, improving efficiency and adding advanced IIoT capabilities. Modern agriculture relies directly and indirectly on automated equipment for growing, processing, and transporting product. Vinny Endres grew up in a farming family and quickly learned how to keep things up and running….