Industrial Automation News for the Next Generation
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Recent Posts
With more than 100 years of experience developing, manufacturing and selling electrical insulation solutions, Plymouth Rubber knows quality is key to continuous success for its business and its customers. With this in mind, the company has a dual focus on delivering products that offer both high-efficiency and durability to reduce costs, while improving the longevity…
Early fault detection and simple plug-and-play field replacements In addition to the large amount of process data available cyclically, faults can be identified easily through diagnostic information messages. This includes device faults, such as memory or processor failures, or process faults like empty pipe detection. Comprehensive diagnostics reporting increases overall system reliability and boosts customer…
Industrial automation products can also be applied to unique applications, like the advanced control needed for a sophisticated escape room. Escape rooms are immersive adventure games where players solve puzzles to break out from a themed environment within a set time. While seemingly unrelated to industrial automation, a systems integrator (SI) leveraged expertise gained from…
Here are some of the typical continuous/analog level measurement methods, with a summary of their strengths and weaknesses: Ultrasonic level sensors: These are generally installed at the top of a vessel looking down into the product. They generate a periodic ultrasonic sound impulse and measure the echo’s return time to determine the distance to the…
Here are some of the typical discrete level detection methods, with a summary of their strengths and weaknesses: Float level switches : These simple devices provide an on or off signal as a liquid moves up or down. Some travel along a guide rod, while others just bob up or down on a cable, and either…
Detecting the level of a product or liquid in a vessel is required for many machinery and process applications, so designers need a working understanding of the available technologies and best practices. Manufacturing and processing equipment automation systems often need to detect the presence/absence, or even the exact level, of a material in a bin,…
AutomationDirect CLICK PLUS PLCs, when combined with stepper motors, make advanced motion control and edge integration simple for smaller systems. Electric motors provide the motive force for many types of machinery and equipment. Sometimes standard AC and DC motors are operated at fixed speed, and other times they are driven using a variable frequency drive…
In the manufacturing industry, companies are clamoring for products that can automate processes to increase efficiency. The safety and comfort of machines and their operators is also paramount, causing a rising demand for more protective workplace solutions. That’s why innovative solutions, such as programmable support arms, operator control systems and enclosures, are becoming more essential…
Big Rig Custom Shop Accelerates Automation into the Passing Lane “Less is more” and “function over form” are phrases often associated with the design of objects—anything from office supplies up to buildings or larger—to promote a concept of simplicity, clarity, and essential purpose. However, there are plenty of cases where most people would agree that…
Press Releases
November 6, 2024 – AutomationDirect has added Bondhus hex and Torx tools, which are precision machined in the USA with a proprietary high-torque steel for reliable, long-lasting service life. Hex-end L-key sets have chamfered tool tips to eliminate burrs and provide a proper seat. Ball-end L-key sets insert at a 25° angle, allowing for superior…
October 30, 2024 – AutomationDirect has added new Schmersal 250 series heavy-duty limit switches featuring rugged cast iron housings for the harshest environments. The selection includes models with side rotary levers with metal or plastic rollers, metal belt alignment rollers, and high-temperature models with metal rollers. The belt alignment switches prevent costly equipment damage by…
October 30, 2024 – AutomationDirect has added the powerful LS Electric XMC motion controller to provide full EtherCAT master motion control. With a blindingly fast processor (scan times as low as 5ns) and built-in support for 8 or 16 axes of EtherCAT-based motion control (depending on the model), the XMC controller can handle virtually any…
October 23, 2024 – AutomationDirect has added M12 field wireable connectors with additional cable size options from Murrelektronik. New 5-pin A-coded connectors are available for 4-8mm/26-18 AWG cable sizes, in axial or 90° male or female connector styles. New D-coded connectors offer 4-pin configurations for 4-8mm/26-18 AWG cable sizes, in axial or 90° male connector…
October 23, 2024 – AutomationDirect has added the CITO StackFlow series of modular process valves. This system of high-flow, robust components can stack together to form a valve bank assembly. Each module includes common inlets at each end and an outlet discharge at the bottom. Manual and solenoid valves are available, as well as distribution…
October 9, 2024 – AutomationDirect has added more top-of-the-line Wera tool options to their continuously growing Tool and Test Equipment lineup. New tool sets include maintenance sets, a Joker self-setting/self-adjusting wrench set, a Tool-Check PLUS socket/driver bit set, and Kraftform Kompakt multi-bit screwdriver sets. Screwdriver additions include Kraftform Micro precision screwdriver sets, Kraftform Kompakt multi-bit…