Automating livestock feed mixing in an accessible way provides the ideal solution for dairy farmers. By Miles Brake, W.G. Dairy Supply, Inc. W. G. Dairy Supply, Inc. (W.G. Dairy) is an innovative equipment and services supplier in the agricultural space. A portfolio of mechanical and automated equipment, and the company’s ability to provide additional automation…
An automation upgrade allowed a professional summer stock theatre company to integrate its lighting systems, improving control while simplifying operations. By Ryan Poethke, ShowFab In the theatre, lighting sets the stage—creating an atmosphere and evoking mood even before the actors appear. Behind the scenes, however, there is far more than meets the eye: a fascinating…
These engineering students relied on an industry-proven automation platform and other products, to rapidly create a reliable rocketry ground test system. Byline: Jayden Sorensen, Electrical Lead As rocket companies have advanced from using single-use, expendable rockets to now achieving landing and reuse of the vehicles, much of the cost of transporting people and payloads into…
A wastewater treatment utility is moving away from aging control hardware by replacing specialized components with easy-to-use programmable logic controllers. Like many small utilities throughout the country, the Harvest-Monrovia Water & Sewer Authority in Alabama was faced with supporting an aging mix of control technologies. Wesley Benefield of RTUDirect wrote this article for Automation.com April…
The AutomationDirect BRX PLC incorporates capabilities essential for this software services company to create a reliable SCADA solution tailored for municipalities. Massive metropolises and humble hamlets both depend on reliable water and wastewater treatment facilities. In the United States, some estimates indicate that relatively few large systems may serve about 80% of the population, while…
For decades, the HMI took the form of a panel-mount device at the machine or on the front of the cabinet. It was a natural fit for the era in which most factories, plants, and facilities were populated by discrete equipment, controlled locally. As facility design and usage models have changed, however, users seek the…
After running for decades on its original electro-hydraulic drive, Timber Lake Playhouse’s revolving stage system received significant behind-the-scenes AutomationDirect upgrades in 2007 and 2025. By Ryan Poethke, ShowFab Timber Lake Playhouse (TLP), adjacent to its namesake body of water and surrounded by woods and acres of farmland beyond, has been operating as a professional, non-profit…
Specialty equipment and mechanical contractors, in this case a cryogenic systems solutions provider, can extend their project delivery capability by partnering with experienced automation systems integrators. By Kyle Lamb, Quantum Automation Extreme cold temperature and freezing techniques are essential for many industries, but some of the most demanding applications are found in the scientific, research,…
Even desktop- and garage-sized process and manufacturing applications can benefit greatly from automation, but only when the right products are available to help designers easily create a solution. This Control Design October 2025 article titled How to Apply Industrial Control to Small-Batch Distillation: A Case Study in Smart Reflux Automation followed a small team as…
Application StoriesAutomation NotebookHMIIssue 56, 2025Operator InterfacePLCProductProgrammable Control
Automation of a Pilot-Scale Distillation Process
Applying large-scale automation concepts and technologies to a small-scale process operation. By Doug Reneker Small-scale distillation processes can take many forms because there are countless possible objectives, but the underlying principles reflect those used by large-scale companies to produce fuel, chemicals, and alcoholic beverages. Boutique and hobbyist practitioners creating products worthy of aging and imbibing…











