By: Andrew Waugh Sensors play essential roles in the modern production environment, capturing data on position, speed, proximity, pressure, temperature, level, flow, current, voltage, and more. There is such a wide variety of sensors on the market that finding the right device for your application can seem overwhelming. It doesn’t have to be. The goal…
In this article, we explore the transformative impact of low-code/no-code PLC programming in industrial automation with Tim Shippy, a veteran AutomationDirect Product Engineer. With a wealth of experience spanning decades in industrial and enterprise software development, Tim has been at the forefront of integrating industrial systems with enterprise connectivity. His expertise in both traditional and…
By: Joshua Draa and Larry Reynolds, Automation Direct Safety is an essential aspect of machine design and operation, protecting personnel, guarding against equipment damage, and maximizing productivity. The purpose of a safety system is to bring a machine to a known safe state as quickly as possible after a safety sensor detects a hazardous condition…
Crafting agricultural education experiences that are also fun is a specialty requiring a mix of creativity and technology. Byline: Justin Hiemstra, Heemer Crafted Capturing the interest of a young person today can be a tough task, especially considering the proliferation of mobile devices and the obsession with screen time. However, there are still important opportunities…
The right mix of automation elements is crucial for creating a consistent process yielding high-quality donuts and baked goods. By Roger Dyer, Mel-O-Cream Donuts International Mel-O-Cream, a commercial bakery in Springfield, IL, has been baking and perfecting donuts since 1932. From measuring precise ingredient amounts and maintaining a consistent mixing process, to ensuring uniform dough…
Application Complication The programmer for the gasket applicator robot at the puzzle factory noticed that there were a number of different tool paths that could be used to program the gasket path required for a new mechanical puzzle. The complete pattern is shown below. He must apply the gasket in a continuous bead along all…
Modern PLCs and HMIs make it easy to implement extensive data connectivity and analytics. By: Damon Purvis, AutomationDirect Modern consumers are increasingly familiar with tailored experiences, abundant information, and generally getting things “their way.” Those working in the industrial manufacturing and automation sectors, on the other hand, have not always enjoyed such flexibility. Fortunately, hardware…
Applying the right barcode, RFID, and vision technologies addresses the increasing demand for data-driven manufacturing, improved quality control, and compliance with track-and-trace requirements. By Larry Reynolds, AutomationDirect Automation systems routinely use a variety of sensors to detect the position, motion, weight, and many other physical characteristics of products and other targets. This type of monitoring…
December 18, 2024 – AutomationDirect has added Advantech serial-to-Ethernet Modbus gateways allowing connections of isolated serial devices to the Internet for centralized machine communication management. Advantech Modbus gateways provide easy integration of Modbus TCP and Modbus RTU/ASCII networks and offer two 10/100 Mbps Ethernet ports for LAN redundancy. These gateways can be set up and…
December 18, 2024 – AutomationDirect has added Endress+Hauser Soliphant vibration rod level switches to detect fine- or coarse-grained, non-fluidized bulk solids in silos, hoppers, and bins. They can even detect solids underwater, such as sediment buildup in a tank. These robust switches are insensitive to buildup, providing maintenance-free operation and easy setup with no calibration required….