Small Theatre’s Rotating Stage Gets VFD Controls Upgrade
Application StoriesDrivesIssue 58 - 2026Notebook IssueProductSafetyVariable Speed Drives

Small Theatre’s Rotating Stage Gets VFD Controls Upgrade

After running for decades on its original electro-hydraulic drive, Timber Lake Playhouse’s revolving stage system received significant behind-the-scenes AutomationDirect upgrades in 2007 and 2025. By Ryan Poethke, ShowFab Timber Lake Playhouse (TLP), adjacent to its namesake body of water and surrounded by woods and acres of farmland beyond, has been operating as a professional, non-profit…
Keeping the Cold On Tap
Application StoriesHMIIssue 58 - 2026Notebook IssuePLC

Keeping the Cold On Tap

Specialty equipment and mechanical contractors, in this case a cryogenic systems solutions provider, can extend their project delivery capability by partnering with experienced automation systems integrators. By Kyle Lamb, Quantum Automation Extreme cold temperature and freezing techniques are essential for many industries, but some of the most demanding applications are found in the scientific, research,…
Applying Industrial-Grade Automation to Small-Scale Processes
Application StoriesDrivesHMIOperator InterfacePLCProductProgrammable ControlVariable Speed Drives

Applying Industrial-Grade Automation to Small-Scale Processes

Even desktop- and garage-sized process and manufacturing applications can benefit greatly from automation, but only when the right products are available to help designers easily create a solution. This Control Design October 2025 article titled How to Apply Industrial Control to Small-Batch Distillation: A Case Study in Smart Reflux Automation followed a small team as…
Automation of a Pilot-Scale Distillation Process
Application StoriesAutomation NotebookHMIIssue 56, 2025Operator InterfacePLCProductProgrammable Control

Automation of a Pilot-Scale Distillation Process

Applying large-scale automation concepts and technologies to a small-scale process operation. By Doug Reneker Small-scale distillation processes can take many forms because there are countless possible objectives, but the underlying principles reflect those used by large-scale companies to produce fuel, chemicals, and alcoholic beverages. Boutique and hobbyist practitioners creating products worthy of aging and imbibing…
Cooking Up a Partnership
Application StoriesAutomation NotebookCommunicationsEnclosures & AccessoriesHMIIssue 56, 2025Operator InterfacePLCProductProgrammable Control

Cooking Up a Partnership

A system integrator supports their food processing client, implementing industrial automation technologies for a mix of OEM equipment and systems throughout the facility. By Jordan Hulsey, Caldwell Electrical Contractors, Inc. With busy lives and schedules often bursting at the seams, ready-to-eat (RTE) food has become a convenience that many indulge in—and some may even rely…
Automating an Animatronic Robot
Application StoriesHMIOperator InterfacePLCProductProgrammable Control

Automating an Animatronic Robot

This home-built robot was created with industrial-grade automation technologies, providing a unique platform for learning career-enhancing skills. Inspired by science fiction movies featuring robots like R2-D2 and WALL-E, Justin Flynn, a controls engineer, embarked on a journey to build a personal animatronic robot named Hubert Evolution 2 (HEV2), reminiscent of Johnny 5 from the 1986…
Automated Robotic Welding Cuts Production Time by Over 90%
Application StoriesHMIMotion ControlOperator InterfacePLCProductProgrammable ControlSafety

Automated Robotic Welding Cuts Production Time by Over 90%

A manufacturing company teamed up with a systems integration firm to significantly accelerate an infrastructure project by integrating a robotic welder with precision motion control, intelligent safety systems, and other advanced automation components. Tasked with producing over three miles of steel fencing in just 90 weeks, a leading steel fabrication company knew it needed to…
Efficiently Updating Pump Stations
Application StoriesIssue 55, 2025Notebook IssueOperator InterfacePLCProduct

Efficiently Updating Pump Stations

Because industrial automation systems often remain in service for decades, it is important to select a hardware/software supplier and integration specialist familiar with performing incremental updates as needed. By: Randy Ames, Ames Electrical Consulting, Inc. Repair or replace: a conundrum familiar to owners of appliances, consumer electronics, cars, homes, and also industrial processing facilities. For…
Recipe for Success: Automation Proves to Be a Key Ingredient
Application StoriesFood and BeverageHMIIndustryIssue 54 - 2025Operator InterfaceProduct

Recipe for Success: Automation Proves to Be a Key Ingredient

The right mix of automation elements is crucial for creating a consistent process yielding high-quality donuts and baked goods. By Roger Dyer, Mel-O-Cream Donuts International Mel-O-Cream, a commercial bakery in Springfield, IL, has been baking and perfecting donuts since 1932. From measuring precise ingredient amounts and maintaining a consistent mixing process, to ensuring uniform dough…
Automating a Luxury Bus
Application StoriesDistribution/LogisticsHMIIndustryOperator InterfacePLCProductProgrammable Control

Automating a Luxury Bus

Industrial automation products are useful for much more than traditional applications, as PLCs and HMIs can be used in all sorts of unique commercial markets. Byline: Mark McHenry, Systems & Controls Other than being large and generally rectangular-shaped, a modern custom bus—the type frequented by touring music stars, mobile multi-millionaires, and campaigning politicians—bears little resemblance…