Issue 48 -2022

Issue 48, 2022

“God, grant me the serenity to accept the things I cannot change, the courage to change the things I can, and the wisdom to know the difference.” This is known as the prayer for serenity, and it seems now, more than ever, that this simple prayer holds an immense amount of weight. Currently, there are many external factors that we can’t control affecting our industry and as a result our livelihoods. Two big issues industrial suppliers are dealing with today are the supply line breakdown and component shortages. These issues are being felt by suppliers across the country, resulting in many out-of-stock items and low inventories. Many put the blame on Covid 19 and the associated lockdowns but whatever the cause, these global problems are out of our control. So, we decided to focus our energy on what we could control and find ways to make the impact less frustrating for our customers. A few ways we did this was working with our PLC partners to help locate needed chips, finding new and available component sources, keeping real-time inventory status upfront on our store so customers have an ETA on products, and updating customers with any changes to delivery status. We continuously update our forecasted information as we receive customer orders and changes from our vendors all to keep our customers in the know and make part procurement as painless as possible.  

This issue of NOTEBOOK is loaded with informative articles such as our Tech Briefs, which discuss VFD and power supply technologies and what to consider when selecting one for your application. The Cover Story delves into open-source control and puts the industrialized ProductivityOpen controller to the test in a real-world project. The User Solutions show how the ProductivityOpen controller helped facilitate AIoT (artificial intelligence of things) for greenhouses, and how Do-more BRX PLCs are used to automated retro travel trailers. The Business Notes feature recent product and company awards we received, and our Student Spotlight section shows how students at the OSU Institute of Technology used AutomationDirect products to create an optimum underwater habitat for fish and plants. You’ll also find information on our newest products, such as the new line of WAGO Pro2 power supplies, CLICK PLUS PLCs’ new motion capability, IO-Link compatible Contrinex photoelectric sensors, the new DURApulse GS10 micro-AC drives, and lots more. As always, the Break Room is stocked with fun and challenging brainteasers, so give them a try and see how many puzzles you can solve.

In this issue of the Automation Notebook…

Issue 48 -2022Notebook IssueProductProgrammable Control

Industrializing an Arduino: Making a Single-Board Controller Fit for the Factory

Arduinos and similar devices can be highly versatile but are too delicate for industrial environments. We test a new version designed with a tougher form factor. Byline: Doug Reneker In two previous project articles, we set out to prove that single-board controllers, common to the maker community, can be adapted to industrial applications. Or it…
AutomationDirect SpotlightIssue 48 -2022Notebook IssueStudent SpotlightStudent Spotlight

Student Spotlight: OSU Students Save Dying Fish

A team of engineering students from Oklahoma State emailed Automation Direct last year with a disturbing problem: Fish were dying! These engineering students had been contacted, in turn, by students in the nearby Culinary Arts program who run an aquaponics farm.  Aquaponics combines aquaculture (raising fish and other marine life in tanks) with hydroponics (growing…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

Ironhorse Jet Pump and Premium Stainless Steel Motors from AutomationDirect

June 29, 2022 – AutomationDirect has added the new IronHorse MTRJ series of jet pump motors to their AC motor lineup. The MTRJ centrifugal jet pump motors offer an economical motor solution and come in a TEFC enclosure with a 56J frame that has a threaded shaft for direct connection to a jet pump. These…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

Durapulse GS10 Micro AC Drives from AutomationDirect

June 29, 2022 – AutomationDirect has added the DURApulse GS10 series as their newest and most affordable line of micro AC drives. GS10 drives are available in a variety of voltage and horsepower ratings, including single-phase 120VAC models in sizes from ¼ to 1 hp, single-phase 230VAC models from ¼ to 3hp, three-phase 230VAC models…
Issue 48 -2022Notebook IssueProductVariable Speed Drives

What is a VFD?

Variable frequency drives are devices for starting, stopping and varying the speed of AC motors to improve control of equipment control and save energy. A variable frequency drive (VFD) is an electronic device used to vary the frequency of an AC voltage to adjust the speed of an AC motor. VFDs also provide start and…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

Contrinex Photoelectric Sensors with IO-Link Compatibility from AutomationDirect

June 1, 2022 – AutomationDirect has expanded their vast offering of discrete sensors by adding Contrinex C23 standard and clear object detection sensors. These Contrinex mini rectangular photoelectric sensors are ideal for limited-space applications and are available in diffuse, diffuse with adjustable background suppression, retroreflective, and through-beam models. Sensor housings have an IP67 enclosure rating…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

Low-Cost Motion Control Offered with CLICK PLUS PLCs from AutomationDirect

April 27, 2022 – AutomationDirect has released the new CLICK PLC programming software version 3.30, which allows any CLICK PLUS CPU to be configured as a 3-axis PTO/PWM motion controller. 100kHz high-speed inputs and outputs are offered with any DC option slot I/O module placed in slot 0 of the CPU. With this module, CLICK…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

Saginaw Enviro-Therm® Series Enclosure Air Conditioners from AutomationDirect

April 27, 2022 – AutomationDirect has added a new line of Saginaw enclosure air conditioners designed to efficiently keep the internal temperature of an electrical enclosure at a safe level, protecting the enclosed equipment from overheating and moisture damage. These air conditioners utilize closed-loop cooling to keep contaminants in the ambient air out of the…
Company TopicsIssue 48 -2022News

The CLICK PLUS PLC is Voted as the 2021 Plant Engineering Magazine Product of the Year Bronze Award in the Control Systems category

AutomationDirect’s CLICK PLUS PLC is the next generation platform for delivering reliable and familiar functionality for basic control applications, combined with advanced features like Wi-Fi, data logging, and increased security measures. All starting at just $89! On April 25, 2022 the AutomationDirect CLICK PLUS PLC was announced as the Plant Engineering 2021 Product of the…
Issue 48 -2022NewsNotebook IssuePress ReleasesPress Releases

New WAGO Pro2 Power Supplies and Dc-to-DC Converters from AutomationDirect

March 16, 2022 – AutomationDirect has added WAGO Pro2 power supplies to their growing lineup of performance power products. These high-efficiency power supplies reduce losses, save cabinet space, and increase energy savings. With TopBoost, PowerBoost, and parameterizable overload behavior, WAGO Pro2 power supplies protect equipment and provide intelligent current and switching modes. The free configuration…
ApplicationApplication StoriesIssue 48 -2022Notebook IssueOpen source controlOperator InterfacePLCProcess ControlProductProgrammable Control

Connecting AI to the OT

This greenhouse automation startup shows how AutomationDirect controllers are a flexible platform for connecting cloud-based artificial intelligence to practical operations manufacturing automation. Connecting AI concepts to age-old agricultural operations using modern IoT methods is the ambitious undertaking of Kenneth Tran and his team at Koidra. The resulting “artificial intelligence of things” (AIoT) is yielding positive…
Application StoriesIssue 48 -2022Notebook IssuePLCProductProgrammable Control

Contemporary Controls Combined with Classic Camper Chic

This retro-look travel trailer is custom-built using aircraft fabrication principles, and the all-electric support systems are automated and visualized using a PLC and other components from AutomationDirect. As a self-employed consultant with many years designing, building, and automation state-of-the-art manufacturing equipment, Scott Sutton is a hands-on guy. So, when his family came up with the…
Issue 48 -2022Notebook Issue

Brainteasers - Issue 48, 2022

Changing a Penny Given the diagram below, what is the minimum number of “moves” to get the obverse penny (in square 10) to the far left end of the row (square 1).  The pennies may NOT be lifted from the page, nor can they leave the bold-bounded area.  When counting each “move” a penny can…