Manufacturers are finding they can rapidly and flexibly adapt to changing production needs by engaging in-house personnel to deploy automation solutions. Automation is essential for improving productivity and quality, but many manufacturers serve markets where production volumes and product options vary drastically. As a senior maintenance and integration supervisor at Keytronic, Jose Luis Rodriguez Persona…
Whether pumps are automated with hardwired controls or PLCs, designers can provide enhanced functional and protective features using control and monitoring relays. Lenny Filipkowski, Product Manager at AutomationDirect, wrote an article for the August 2021 edition of Process Instrumentation magazine titled Exploring Options for Process Pump Automation. Pump control is a common application used in…
AutomationDirect PLCs and products help a hobbyist automate his homebrew equipment, taking quality to the next level. Back in 2012, Jason Wilson toured a local brewery, and soon thereafter became a homebrew enthusiast. He was fascinated by the detailed science and math underlying the production process, and quickly realized automation would be key to precisely…
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Quick and Clean Automation Implementation
To help meet COVID-19 needs for sanitizing wipes, an HVAC contractor used their multiple-discipline experience and AutomationDirect products to quickly create automated filling machines. In the midst of the COVID-19 pandemic during the summer of 2020, a St. Louis manufacturer wanted to utilize available factory space to produce pails filled with sanitizing wipes. They engaged…
AutomationDirect products and services enabled an industrial calibration provider to deliver more services to help their clients save time and money. Industrial calibration firm Gulf State Instruments (GSI) has a 20-year track record of helping their customers optimize operations. In this success story published in the July edition of Control magazine, titled Gulf States Instruments…
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Automating Nehemiah Manufacturing
Using AutomationDirect hardware and software, this company self-performed automation work to meet their needs and ready their team for the future. At Nehemiah Manufacturing in Cincinnati, OH, the core work is producing consumer products such as detergents and cleaners, but the company also supports the community by employing those who need a second chance. Writing…
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Honing in on Machine Automation
The automation and electrical system on a large, 82-year-old cylinder honing machine was replaced with a variety of AutomationDirect hardware to improve cycle time, safety and quality. Andrew Marks, Maintenance Foreman and Master Electrician at Exline Leasing Inc., wrote an article for the January 2019 issue of Control Design magazine, titled Honing in on Machine…
In machine automation a pneumatic system provides a simple and cost-effective means to move, clamp, rotate, grind and screw. A pneumatic system is a collection of interconnected components using compressed air to do work for automated equipment. Examples can be found in industrial manufacturing, a home garage or a dentist office. This work is produced…
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CLICK PLCs and Pneumatics Team Up for Success at Ridgeline Machine
Ridgeline Machine made extensive use of pneumatics when building a low-cost, small-footprint, portable traymaker to replace a manual process for one of their customers. Ridgeline Machine Design, LLC (RMD), founded in 2012, is primarily a packaging machinery producer, and the company’s owners have over 40 years experience designing and building custom machinery. RMD builds packaging…
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Ohio Students Improve Assembly Process for Employees With Disabilities
The annual SourceAmerica® Design Challenge is a national engineering competition to design workplace technology for people with disabilities. For this competition, high school students spend months partnering with a nonprofit that employs people with disabilities to invent a device, process, system or software for a more productive work environment. Kirby Harder, Copley High School’s (CHS) Industrial technology…