Mounting a Wi-Fi PLC directly atop a rotating aeration bridge keeps the equipment on track and adds real-time stall protection. One wastewater treatment plant’s aeration basins have run fairly well for 30 years using the same rotating bridge equipment, but there was no effective way to warn operators if anything went awry. In an August…
A wastewater treatment utility is moving away from aging control hardware by replacing specialized components with easy-to-use programmable logic controllers. Like many small utilities throughout the country, the Harvest-Monrovia Water & Sewer Authority in Alabama was faced with supporting an aging mix of control technologies. Wesley Benefield of RTUDirect wrote this article for Automation.com April…
June 26th, 2025- AutomationDirect has added LUTZE® SILFLEX FBP VFD cable that provides the ultimate solution for the cabling challenges faced by today’s food and beverage machine builders and processing companies. Phthalate-, talc-, and silicone-free cables reduce contamination risk and provide resistance to oils and fats that are common to food processing. SILFLEX FBP flexible…
The right mix of automation elements is crucial for creating a consistent process yielding high-quality donuts and baked goods. By Roger Dyer, Mel-O-Cream Donuts International Mel-O-Cream, a commercial bakery in Springfield, IL, has been baking and perfecting donuts since 1932. From measuring precise ingredient amounts and maintaining a consistent mixing process, to ensuring uniform dough…
Application StoriesDistribution/LogisticsHMIIndustryOperator InterfacePLCProductProgrammable Control
Automating a Luxury Bus
Industrial automation products are useful for much more than traditional applications, as PLCs and HMIs can be used in all sorts of unique commercial markets. Byline: Mark McHenry, Systems & Controls Other than being large and generally rectangular-shaped, a modern custom bus—the type frequented by touring music stars, mobile multi-millionaires, and campaigning politicians—bears little resemblance…
This FIRST award, sponsored by AutomationDirect, celebrates the art of digital animation and its close relationship to STEAM (Science, Technology, Engineering, Art, and Mathematics). NEW FOR 2025: Separate competitions for FIRST Robotics Competition and FIRST Tech Challenge teams. The 2025 Digital Animation Awards are offered to help encourage students to cultivate skills in design and creation of animation…
A modern PLC automation platform will keep a classic industrial machine running for years to come. Cotton production originated thousands of years ago, but modern machines, like the cotton gin and the cotton baler (or cotton baling press), have made its processing much more efficient over the past 200 years. These machines can be kept…
ApplicationApplication StoriesFood and BeverageHMIIndustryIssue 51 2024Machine ControlOperator InterfacePLCProductProgrammable Control
In-House Automation Focuses on People, Plant, and Profit
A cheese manufacturer developed in-house automation capabilities to keep legacy equipment running and responsively adjust to production demands. Many companies rely on external firms for automation upgrades and changes, and this works well for countless applications. But Pacific Cheese Company faced a dual challenge of maintaining and improving manual and legacy systems, while at the…
Many types of legacy equipment can last for decades from a mechanical standpoint, but periodic digital upgrades are necessary to keep these systems running efficiently. A significant amount of machinery used in manufacturing industries is built using electromechanical components that can be readily repaired or replaced to keep capital equipment in service for many decades….
ApplicationCircuit ProtectionElectrical PowerFood and BeverageProcess ControlProductRelays & TimersTerminal Blocks & Wiring
Robotic Beer Dispenser Hits the Ground Running
Reliable, rugged, and economical automation components are essential building blocks for bringing high-tech into consumer-facing applications. After working for more than a decade on industrial and automation projects, Grayson Dawson founded Hop Robotics to bring high-technology robotic serving systems to the food & beverage and hospitality sectors. He wrote a success story article that ran…











