Why a Single-Loop Process Controller Might Be Your Ideal Control Solution
ApplicationAutomation NotebookIssue 56, 2025Process ControlProcess Sensing & ControlProduct

Why a Single-Loop Process Controller Might Be Your Ideal Control Solution

By: Rin Irvin and Josh Waters It’s an engineering truth that there’s no such thing as a perfect solution, just the best solution for the project at hand. This principle remains true for process control applications. PLCs are powerful and comprehensive control solutions, but not every industrial process needs that level of functionality. For every…
In-House Automation Focuses on People, Plant, and Profit
ApplicationApplication StoriesFood and BeverageHMIIndustryIssue 51 2024Machine ControlOperator InterfacePLCProductProgrammable Control

In-House Automation Focuses on People, Plant, and Profit

A cheese manufacturer developed in-house automation capabilities to keep legacy equipment running and responsively adjust to production demands. Many companies rely on external firms for automation upgrades and changes, and this works well for countless applications. But Pacific Cheese Company faced a dual challenge of maintaining and improving manual and legacy systems, while at the…
Modern PLCs Provide Support for Advanced Data Access
CommunicationsData and IIoTData System MonitoringIssue 51 2024Operator InterfaceProgrammable Control

Modern PLCs Provide Support for Advanced Data Access

Although many think of PLCs as primarily for real-time control, modern versions make it easy to implement extensive data connectivity and analytics. While everyday consumers are familiar with getting things their way, this type of flexibility has often been less available within the industrial manufacturing arena. This is an issue for many end users when…
Finding the Right Balance of Local Automation and Remote Connectivity
ApplicationCommunicationsData and IIoTData CollectionData System Monitoring

Finding the Right Balance of Local Automation and Remote Connectivity

Robust real-time industrial control is essential, and remote connectivity is also becoming indispensable for many users. Here are some considerations for achieving the best of both worlds. Damon Purvis at AutomationDirect wrote an article for the February 2023 issue of Processing. Titled Balancing Local Automation with Remote Connectivity, this article explores some concepts around designing…
Light-Operate or Dark-Operate Photoelectric Sensors. Which is Better for your Application?
ApplicationMaterial HandlingProcess Sensing & ControlProduct

Light-Operate or Dark-Operate Photoelectric Sensors. Which is Better for your Application?

When choosing a photoelectric sensor for an application there are many things to consider. One of these considerations is whether to select a light-operate or dark-operate photoelectric sensor. The terms “light-operate” and “dark-operate” refer to when the sensor activates its output. For a light-operate sensor (also called light-activated, light-on, or simply L.O. sensor), the output…
In-House Automation is the Key to Customization
ApplicationApplication StoriesHMIManufacturingOperator InterfacePLCProductProgrammable Control

In-House Automation is the Key to Customization

Manufacturers are finding they can rapidly and flexibly adapt to changing production needs by engaging in-house personnel to deploy automation solutions. Automation is essential for improving productivity and quality, but many manufacturers serve markets where production volumes and product options vary drastically. As a senior maintenance and integration supervisor at Keytronic, Jose Luis Rodriguez Persona…
Robotic Beer Dispenser Hits the Ground Running
ApplicationCircuit ProtectionElectrical PowerFood and BeverageProcess ControlProductRelays & TimersTerminal Blocks & Wiring

Robotic Beer Dispenser Hits the Ground Running

Reliable, rugged, and economical automation components are essential building blocks for bringing high-tech into consumer-facing applications. After working for more than a decade on industrial and automation projects, Grayson Dawson founded Hop Robotics to bring high-technology robotic serving systems to the food & beverage and hospitality sectors. He wrote a success story article that ran…
Controlling Keg Cleaning
ApplicationApplication StoriesIssue 49, 2023PLCProcess ControlProductProgrammable Control

Controlling Keg Cleaning

This microbrewery owner used AutomationDirect products to create a highly efficient keg cleaning system, which is used to improve in-house operations and support other similar small business owners. Microbreweries and brewpubs have gained in popularity in recent years. Many of these are smaller operations owned by passionate craftspeople who perform many of the brewing functions…