Upgrading From Batch to Continuous Processes Requires High Level Automation
+Tech TopicsApplicationApplication StoriesAutomation NotebookFeature StoryFood and BeverageIndustryIssue 16 – 2010Learning ResourcesNotebook IssuePLCProcess ControlProductProgrammable Control

Upgrading From Batch to Continuous Processes Requires High Level Automation

Many process plants use batch operations for all or part of their production operations. Some processes are inherently batch oriented, but many others can be converted to continuous. Converting a batch process to a continuous operation has many advantages including, but not limited to, better quality, more throughput and less energy use (see Table 1). These…
Sam Flournoy - Biodiesel Entrepreneur
ApplicationApplication StoriesAutomation NotebookAutomationDirect SpotlightData CollectionEnergy/UtilitiesIndustryIssue 18 – 2010Learning ResourcesNotebook IssueOperator InterfacePLCProcess Sensing & ControlProductProgrammable ControlStudent SpotlightStudent Spotlight

Sam Flournoy - Biodiesel Entrepreneur

Sam Flournoy first contacted Automation Direct in February of 2009. As a 14-year old who had just finished building a biodiesel processor in his garage, he now wanted to automate the process. We immediately began looking around for the candid camera! But it turns out he was serious, as he was producing about 180 gallons…
Powerful PAC Upgrades Tortilla Machine
Application StoriesCover StoriesFood and BeverageFood Beverage AutomationIndustryIssue 18 – 2010Notebook Issue

Powerful PAC Upgrades Tortilla Machine

Advanced automation helps Casa Herrera produce tortillas reliably, quickly and precisely. Casa Herrera builds tortilla preparation equipment for the corn and flour tortilla industry, provides equipment for the bakery and snack food industries, and is the preferred supplier to several national brands. We build several varieties of our machines to meet customer specifications, and we…
Volatile Material Handling for IBM
ApplicationApplication StoriesAutomation NotebookAutomationDirect SpotlightFacilitiesIndustryIssue 17 – 2010Learning ResourcesNotebook IssueOperator InterfacePLCProcess ControlProductProgrammable ControlSystem IntegratorsUser Solutions

Volatile Material Handling for IBM

When IBM needed a control and delivery system for Silane gas at the T. J. Watson Research Facility in Yorktown Heights, NY, they turned to KCC Software of Huntsville, AL. Managing Silane Gas Silane gas is essential in an ultra-pure method of applying silicon in the manufacturing of semiconductors and solar panels. The SiH4 compound,…
Bale Hay While the Sun Shines: A Revolution in Commercial Hay Production
AgricultureApplicationApplication StoriesAutomation NotebookCover StoriesIndustryIssue 17 – 2010Learning ResourcesMachine ControlNotebook IssueOperator InterfacePLCProductProgrammable Control

Bale Hay While the Sun Shines: A Revolution in Commercial Hay Production

A steam generating plant on wheels? That’s right. The DewPoint 6110 hooks up between a large farm tractor and hay balers that make large rectangular bales from 1,500 to 2,000 lb each (Fig. 1). Its purpose is to add moisture to dry hay to prevent mechanical damage to the crop during the baling process. This revolutionary…
Ohio Energy Group Finds Alternative Control
ApplicationApplication StoriesAutomation NotebookEnergy/UtilitiesHMIIndustryIssue 13 – 2009Learning ResourcesNotebook IssueOperator InterfacePLCProcess ControlProductProgrammable ControlUser Solutions

Ohio Energy Group Finds Alternative Control

The Problem I am a member of a small alternative energy group in Ohio. Many of us generate our own power using wind turbines. These wind turbines vary widely from low power to high power and from homemade to high-tech. Among all of this diversity, we had one common problem – we were looking for…
DL06 PLC Puts Heaters To The Test
ApplicationApplication StoriesAutomation NotebookEducation/DIYHMIIndustryIssue 13 – 2009Learning ResourcesMachine ToolNotebook IssueOperator InterfacePLCProductProgrammable ControlTest and MeasurementUser Solutions

DL06 PLC Puts Heaters To The Test

Pyromatics Automation Systems of Crystal Lake, IL, was contracted by Durex Industries of Cary, IL, to develop a Life Cycle Test Station for its electric heating elements. After extensive research, Pyromatics chose AutomationDirect as the primary supplier of hardware and software for the project. This test station needed a user-friendly graphical interface to give operators…
Natural Gas Reclaimed from Expired Wells
ApplicationApplication StoriesAutomation NotebookEnergy/UtilitiesIndustryIssue 15 – 2009Learning ResourcesNotebook IssueOperator InterfacePLCProcess ControlProductProgrammable ControlUser Solutions

Natural Gas Reclaimed from Expired Wells

Natural gas can come from wells specifically drilled to reach gas trapped in pockets beneath the surface of the Earth. These wells produce huge quantities of gas which can be piped directly to distribution centers and then on to consumers. Some wells produce a lower-quality gas which has to be processed to remove unwanted components…
Denim Manufacturer Upgrades Controls to Add Flexibility to Process Lines
ApplicationApplication StoriesAutomation NotebookIndustryIssue 15 – 2009Learning ResourcesMachine ControlManufacturingMaterial HandlingNotebook IssueOperator InterfacePLCProductProgrammable ControlUser SolutionsVariable Speed Drives

Denim Manufacturer Upgrades Controls to Add Flexibility to Process Lines

Nestled along the Chatooga River, in Trion, Georgia, Mount Vernon Mills is one of the largest and oldest textile mills in the United States. Its long history dates back to 1845. The initial 5,000 square foot two-story mill had 40 employees and produced 5-lb. bunches of yarn to sell to local merchants from wagons. Over…
Automating the Bottom Line
ApplicationApplication StoriesAutomation NotebookData CollectionHMIIndustryIssue 14 – 2009Learning ResourcesManufacturingManufacturingNotebook IssueOperator InterfacePLCProductProgrammable ControlUser Solutions

Automating the Bottom Line

Metcam is a manufacturing company located in Alpharetta, Georgia, just north of Atlanta. Founded in 1989, the company specializes in custom sheet metal fabrication serving a diverse industry base including commercial HVAC, healthcare, electronics, automotive, food service and air filtration. Metcam provides many value-added services such as metal finishing, custom coatings, electronic assembly, packaging and…