Many types of legacy equipment can last for decades from a mechanical standpoint, but periodic digital upgrades are necessary to keep these systems running efficiently. A significant amount of machinery used in manufacturing industries is built using electromechanical components that can be readily repaired or replaced to keep capital equipment in service for many decades….
Manufacturers are finding they can rapidly and flexibly adapt to changing production needs by engaging in-house personnel to deploy automation solutions. Automation is essential for improving productivity and quality, but many manufacturers serve markets where production volumes and product options vary drastically. As a senior maintenance and integration supervisor at Keytronic, Jose Luis Rodriguez Persona…
This company is using modern PLCs and HMIs to revamp existing agricultural equipment automation systems, improving efficiency and adding advanced IIoT capabilities. Modern agriculture relies directly and indirectly on automated equipment for growing, processing, and transporting product. Vinny Endres grew up in a farming family and quickly learned how to keep things up and running….
PLC and HMI automation helps even the smallest manufacturers and home-based businesses enhance efficiency and improve quality. Daniel Oberholtzer, an independent systems integrator consultant, wrote an article for the June 2022 online version of Machine Design titled Automation a Scalable Solution for Smaller Manufacturers. Here’s a summary, click on the link above for the full…
Automation of a tabletop coffee roaster demonstrates how home automation projects can help users explore new technologies and develop their skills. Michael Hoffman, who works at Dragos and is a member of the SANS Technology Institute, wrote a success story for the October 2021 issue of Design World titled Brewing Up DIY Automation Solutions. Here’s…
Application StoriesAutomationDirect SpotlightCommunicationsHMIPLCProductProgrammable ControlStudent Spotlight
Student Brings Joy to Kids During COVID-19 with Automated Halloween Display
In a typical year, children excitedly count down the days in October to Halloween. However, Halloween 2020 was different due to COVID-19, and many kids felt it was going to be a disappointing nightmare. That wasn’t the case in one town in Utah, thanks to the efforts of Shaun Oaks, father of two young children…
AutomationDirect products and services enabled an industrial calibration provider to deliver more services to help their clients save time and money. Industrial calibration firm Gulf State Instruments (GSI) has a 20-year track record of helping their customers optimize operations. In this success story published in the July edition of Control magazine, titled Gulf States Instruments…
ApplicationApplication StoriesHMIIssue 45, 2021ManufacturingOperator InterfacePLCProductProgrammable Control
Automating Nehemiah Manufacturing
Using AutomationDirect hardware and software, this company self-performed automation work to meet their needs and ready their team for the future. At Nehemiah Manufacturing in Cincinnati, OH, the core work is producing consumer products such as detergents and cleaners, but the company also supports the community by employing those who need a second chance. Writing…
Application StoriesDrivesHMIIssue 44 - 2020Notebook IssueOperator InterfaceProductVariable Speed Drives
Automating the Hendrick’s Gin Grand Garnisher
The Grand Garnisher has been turning heads as it tours the United States and Europe. AutomationDirect hardware and software automation underpins the attractive, steampunk contraption. By Stuart Ostroff, Salmon Studios Picture this: you are in the back garden of the grand duke’s estate, enjoying social hour with great company, a botanical cocktail in your hand….
Using readily available AutomationDirect parts, an Auburn University team converted a CPAP machine to a high-functioning emergency ventilator in the midst of the COVID-19 pandemic. With the threat of ventilator shortages during the COVID-19 crisis, various organizations called on developers to build “emergency ventilators”. A team at Auburn University’s Samuel Ginn College of Engineering went…