To improve performance and reliability, this grain blending company knew it needed to upgrade its homebrew controls to a modern control system platform. Many small- and mid-sized manufacturing operations have some degree of automated equipment, but lack the in-house skill to perform upgrades and capital projects. Ethan Taylor founded Taylor Controls to help this market…
By partnering with a local systems integrator and using AutomationDirect products, this machine shop enhanced its capabilities, allowing it to deliver the services required by its customers. Throughout the country, networks of small businesses—including machine shops and systems integrators (SIs)—innovate and integrate to deliver successful projects. One example is a collaboration between Stephens Machine and…
A truck customization shop expanded their capabilities by offering AutomationDirect PLCs and HMIs to control expansive on-vehicle lighting displays. Just as many car owners like to customize their rides, there is a growing convoy of truck operators who like to do the same as a personal and promotional statement. Dickerson Custom Trucks has been catering…
Even though Ethernet is a widely-adopted standard, there remains a great need to connect with commercial, industrial, and laboratory devices using enduring serial RS232/RS485 communication technology. Chris Kregoski, product engineer for AutomationDirect, wrote an article for Industrial Equipment News September/October, titled Making Serial Connectivity Industrial-Grade. Here’s a summary, click on the link above for the…
A modern PLC automation platform will keep a classic industrial machine running for years to come. Cotton production originated thousands of years ago, but modern machines, like the cotton gin and the cotton baler (or cotton baling press), have made its processing much more efficient over the past 200 years. These machines can be kept…
ApplicationApplication StoriesFood and BeverageHMIIndustryIssue 51 2024Machine ControlOperator InterfacePLCProductProgrammable Control
In-House Automation Focuses on People, Plant, and Profit
A cheese manufacturer developed in-house automation capabilities to keep legacy equipment running and responsively adjust to production demands. Many companies rely on external firms for automation upgrades and changes, and this works well for countless applications. But Pacific Cheese Company faced a dual challenge of maintaining and improving manual and legacy systems, while at the…
CommunicationsData and IIoTData System MonitoringIssue 51 2024Operator InterfaceProgrammable Control
Modern PLCs Provide Support for Advanced Data Access
Although many think of PLCs as primarily for real-time control, modern versions make it easy to implement extensive data connectivity and analytics. While everyday consumers are familiar with getting things their way, this type of flexibility has often been less available within the industrial manufacturing arena. This is an issue for many end users when…
Linear actuators, driven with servo or stepper motors, are an effective way to implement accurate automated machine motion. Chip McDaniel at AutomationDirect wrote an article for the January 2023 issue of Design World’s Linear Motion Tips. Titled A Straight Line to Effective Linear Motion, this article explains linear actuator technologies, and it shows how they…
PID is the most common industrial technology for closed-loop control. Despite the elegant mathematics behind PID loops, they are easily implemented with modern PLC technology. Closed-loop control, where a digital system monitors a measured value and then controls some device to accurately drive the process to a desired setpoint, is a fundamental strategy widely applied…
Designers working on smaller automation systems can now take advantage of advanced yet economical motion control by using micro-PLCs and stepper motors. Conor Perry, Technical Product Manager for the HMI and CLICK product groups at AutomationDirect, wrote an article for the October 2022 issue of Applied Automation. Titled Micro-PLC Motion Control Made Practical, the article…